Chemical and painting environments pose severe explosion risks from static or sparks. Keeping workers out of harm's way is a critical priority for factory safety upgrades. Hazardous Area Automation solutions use specialized anti-static materials and internal isolation to eliminate spark risks at the source. Retaining the easy deployment and operation of collaborative robots, they safely handle material transfer and painting tasks in harsh environments filled with flammable gases or dust.
Get a QuoteKey Advantages
Beyond the rigorous Explosion-Proof Certification, exceptional collaborative safety is a major highlight. Built-in highly sensitive collision detection instantly stops the machine upon contact with a person or obstacle. Combined with intuitive drag teaching, workers can quickly set up tasks without writing complex code, perfectly balancing absolute safety in hazardous environments with the high efficiency and flexibility of production.
Working Principle
In workshops filled with volatile gases, absolute safety isolation is the prerequisite for achieving Hazardous Area Automation. The joints feature a fully enclosed isolation structure, with all servo motors and cables tightly sealed, physically preventing flammable gases from entering and causing short circuits. Meanwhile, a built-in temperature control system continuously monitors the motor and housing surface temperatures, keeping them strictly below the ignition point and providing hardware-level protection for Flammable Atmosphere Safety. Before startup, the system runs a strict environmental self-check and only issues motion commands once cleared. Meeting stringent Explosion-Proof Certification standards, this Intrinsically Safe Design allows the servo motors of all six joints to precisely drive the arm along its spatial trajectory even under high-frequency pulses, smoothly and safely executing every command.
Application Fields
1.Painting and surface treatment: replacing manual labor in paint booths for even spraying in toxic environments.
2.Chemical and petrochemical plants: operating valves or gripping samples in volatile, flammable gas environments.
3.Military and explosives manufacturing: safe handling, assembly, and loading/unloading of hazardous materials.
4.Powder metallurgy and polishing: automated grinding and transfer in environments with highly explosive dust.
FAQ
Q1: How does the equipment prevent explosions in environments with high dust or flammable gases?
A: The system adopts a full Intrinsically Safe Design from hardware to software. All electrical interfaces use explosion-proof seals, internal arcing in the motors is eliminated, and surface temperatures are strictly limited to safe thresholds. Full Explosion-Proof Certification ensures its safety and compliance under extreme working conditions.
Q2: Since the housing is fully sealed and explosion-proof, can operators still program it?
A: Absolutely. In a safe area, operators can still use the drag teaching function. Because it retains the core features of a collaborative robot, you simply guide the arm through the path to complete programming—no complex code needed. Once done, the equipment can enter the hazardous zone to execute tasks.
Q3: Besides painting, what other materials can this equipment handle?
A: It can handle any automated task within a hazardous area. For example, Hazardous Material Handling like chemical drums, operating valves in high-risk environments, taking samples, or loading/unloading parts with specialized grippers.
Technical Specifications
|
Parameter |
Specification |
|
Explosion-Proof Rating |
Ex db eb IIC T4 Gb / Ex tb IIIC T135°C Db |
|
Hazardous Area Zone |
Zone 1, Zone 2 (Gas) / Zone 21, Zone 22 (Dust) |
|
Max Payload |
3 kg / 5 kg / 10 kg |
|
Working Radius |
600 mm - 1300 mm |
|
Repeatability |
± 0.03 mm |
|
Protection Rating |
IP65 (Fully Sealed) |
|
Max Surface Temperature |
≤ 135°C (Complies with T4 Class) |
|
Material & Coating |
Stainless Steel / Anti-static Anti-corrosion Coating |
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