Palletizing Robot | End-of-Line Automation

Key Advantages

Free from the constraints of physical fences, the equipment can be deployed quickly upon arrival. The intelligent safety monitoring system instantly triggers speed reduction or shutdown when personnel approach, providing underlying safety assurance for on-site operations. Powerful automated pallet stacking capabilities combined with flexible mixed-carton palletizing logic allow cartons of different sizes to be processed orderly, easily handling high-intensity end-of-line logistics throughput demands.

Working Principle

After the system starts, operators use hand-guiding mode to drag the robotic arm and quickly record the pick-and-place points for new box types, automatically generating the stacking path. During operation, the end-effector precisely grips cartons from the conveyor and neatly performs Automated Pallet Stacking based on preset arrangement logic. With built-in force sensors, the equipment perceives its surroundings in real-time. When operators approach the work zone, the system automatically slows down or triggers a safety stop. Facing working conditions with a mix of various carton specifications, its flexible algorithm easily handles Mixed-Carton Palletizing, ensuring stable and efficient stacking for boxes of different sizes.

Application Fields

1.Building materials and hardware: pallet stacking for heavy tile and metal fitting boxes.
2.Pharmaceutical and medical: flexible mixed-carton palletizing for medicine boxes in cleanrooms.
3.Agricultural products and feed: automated pallet loading for bagged grain and feed.
4.Printing and papermaking: efficient handling of paper reams and large cardboard sheets.

FAQ

Q1: Why doesn't the Fenceless Palletizing System require the installation of traditional wire fences?

A: Because it is based on the safety force control technology of collaborative robots. When built-in sensors detect personnel approaching or making contact, the system instantly slows down or stops automatically, eliminating the risk of injury at the source. Therefore, subject to safety assessment, physical isolation fences are not required.

Q2: Box sizes and stacking patterns change every day. Is programming very troublesome?
A: Not at all. Operators simply enter hand-guiding mode and drag the robotic arm directly through the new path; the system automatically records the positions and generates the motion program. No professional engineer is needed to write code, greatly reducing the time cost of changeover debugging.

Q3: How heavy of a box can this Fenceless Palletizing System handle?
A: It depends on the specific model selected, but it can typically handle payload requirements of tens of kilograms. At the end of the line, it can handle various standard packaging boxes. Even after adding specialized grippers, it can also handle the stacking of bagged or barreled materials.

Technical Specifications